Busbar Fabrication Machine

Busbar Fabrication Machine Detail Introduction

Our products mainly include busbar processing machines, CNC busbar bending machines, power and electrical equipment, transformer processing equipment, etc. Products are widely used in power distribution boxes, power distribution cabinets, high and low voltage switch cabinets, shipbuilding, elevator manufacturing, chassis and cabinet manufacturing And other industries, has a very wide range of uses.

With strong technical force and strong sales capabilities, the company's main products are at the leading level in the domestic industry. Our products are sold to all provinces, cities, autonomous regions, and municipalities across the country and exported to Russia, the Philippines, India, Myanmar, Vietnam and other countries .

The bus bar manufacturing machine is a new type of equipment developed and manufactured by our company. In the manufacturing process, it draws on the advanced technology at home and abroad, analyzes market needs, and is carefully developed by a professional manufacturing team. It has advanced technology, reasonable structure, superior performance and reliable quality. It can be said to be a very ideal device.

Equipment introduction

This series of bus bar processing machines have three units of punching, cutting and folding. The working stroke of each processing unit can be easily adjusted to shorten the processing time and improve the production efficiency.

1. Punching unit

Round holes, long holes, square holes, embossing, etc. can be processed by changing the mold.

2. Shearing unit

The punching and shearing method is adopted to ensure the verticality of the end face, the workpiece is not deformed, and the end face is bright and beautiful.

3. Bending unit

Flat bending, vertical bending, elbow bending, terminal blocks, copper bar bending, etc. can be performed by changing the mold. The mold is simple and easy to replace.

4. Function introduction

Through the bus multi-function processing machine, the operator can enter the length, width, pile position, quantity and other values to start the automatic processes such as punching, piling, piling and so on.

Configuration of busbar manufacturing machine:

1. Mechanical part:

(1) The frame is made of 60*90 aluminum, equipped with rollers for bus transmission;

(2) The assembly fixture is equipped with a six-piece cylinder for clamping the busbar profiles;

(3) The busbar end facing the center mechanism adopts galvanized steel structure and is driven by an air cylinder;

(4) The riveting system adopts gate-type supporting facilities, which is easy to operate;

(5) Optional riveting gun;

2. Electrical part:

The moving line is electrically controlled, and the moving speed is adjustable.

More instructions:

The design of the bus processing equipment is very reasonable. It can realize highly automated processing. The operation process is very simple. It only needs two to three people to complete the operation. It can greatly save manpower, save time in the process of work, and improve work. Efficiency and production efficiency.

Each processing unit of the equipment can be adjusted and is easy to use. Its main function is to process copper and aluminum busbars of different specifications. You can cut copper and aluminum bars conveniently and quickly with the corresponding processing unit. Cutting, punching (round hole, long round hole), flat bending, vertical bending, embossing and other processing.

In addition, by changing the mold, the production line can also complete flattening, twisting, crimping of cable joints, cutting, flattening, punching, bending and other special processing of copper rods. One machine can complete various processing and use effects. Very good, with the characteristics of one machine with multiple uses.

The biggest feature of Suzhou Kiande Electric Co., Ltd. is to make full use of its own technical strength to meet the needs of users to the greatest extent in all projects. Our products have won the trust and support of customers everywhere. Almost all customers who have bought our products have established long-term friendly cooperative relations with us.

The company has been constantly seeking progress. In the continuous exploration, it firmly establishes the concept of win-win for the enterprise, and forges the enterprise into an ethical and responsible enterprise. Our products are not only of good quality, but also very reasonable in price. It saves costs and brings high economic benefits at the same time.

If you have any needs in this regard, you can contact us at any time. Our staff will solve any problems for you and provide you with the best quality service. We also welcome everyone to visit the factory at any time.

A complete buying guide for bus processing machines:

The application of busbar processing machines can be said to be very common. Many industries will use busbar processing equipment. With the advancement of technology, its performance has been continuously improved. Then, how much do you know about it, or you need to buy bus this machine? This guide will introduce the production line in detail for you.

1. Brief introduction of bus bar making machine

This series of bus bar processing machines have three units of stamping, shearing and bending. Each unit is easy to adjust, shortens processing time and improves production efficiency. It is used to process copper and aluminum bus bars of different specifications. Various processing of copper-aluminum busbars, such as shearing, punching, flat/horizontal bending, longitudinal bending, knurling, etc., can be carried out conveniently and quickly through related operating units.

Change different molds to perform special processing on copper bars, such as flat pressing, embossing, cable connector processing, and cutting, flattening, punching and bending. The punching unit adopts seven punching, one embossing and eight mold positions. The turntable ensures the absolute alignment of the upper mold and the lower mold, improves the concentricity of the mold, and prolongs the service life of the mold.

2. Benefits of Busbar Fabrication Machine

(1) The machine has three units for stamping, cutting and bending. By changing the die head, it can do special processing tasks, such as pressing, stamping, and pressing cable joints.

(2) It is easy to use, and the production efficiency is higher than that of traditional busbar processing equipment. The working stroke of each unit can be easily adjusted to reduce processing auxiliary time and improve production efficiency.

(3) The punching and shearing unit adopts the vertical processing method, which is flexible and convenient to operate. The flat edge shearing method is adopted to make the surface of the workpiece cleaner and smoother.

(4) The whole machine adopts Schneider Electric, one of the world's top 500 companies. The best materials are used for both PC and internal terminals, making the whole machine safer and more reliable.

(5) Each parameter has a memory function, which can be adjusted to ensure that the angle of the workpiece after processing is more accurate. The system also sets

The parameter setting of customer-specific bending dies can meet the various needs of customers.

3.Limitation of Busbar Fabrication Machine

The equipment has many benefits, but it is not perfect. There are also some shortcomings in some aspects. For example, compared with the previous equipment, the cost is higher because every part of the manufacturing equipment is the most advanced. Yes, the cost is higher, so the overall price will be higher than the previous equipment, but they are all very reasonable.

In addition, because the production line is more complicated in the manufacturing process and the entire production line has a high degree of automation, you must pay special attention to the working conditions of each component during use, otherwise if a component is damaged, the entire production line may be paralyzed. Affecting the entire production process.

4. How Busbar Fabrication Machine Works

The upward and downward directions in the ascent are realized by the motor decelerating and it is realized by the cylinder force according to the adjustable bus current specification, and the clamping direction is realized by the cylinder force. This is to promote the copper strip and the profile to achieve the compact requirement. Elbow production. Clamping in the left and right directions adopts cylinder compression, which is fixed and compressed by the clamping cylinder, and is mainly used for flat elbow production.

5. Parts of Busbar Fabrication Machine

This series of bus processing machines consists of a punching unit, a shearing unit, and a bending unit. The working stroke of each processing unit can be easily adjusted. In addition, there are oil filling and draining systems and control systems.

(1) Punching unit: adopts nodular cast iron material, an integral turntable with eight mold positions, and the mold mounting hole is CNC machined, with high precision and long service life. Punching round holes, long round holes, square holes, and embossing can be completed by replacing the mold. And other processes.

(2) Shearing unit

The use of one-piece forging and shearing structure can ensure that it will never be deformed for long-term use. The upper knife and the lower knife are installed vertically and parallel to ensure that the cutting edge is flat and no waste. It avoids the upper and lower non-concentric defects of the double-column shearing structure. The single shear method is adopted. , There is no waste in cutting, which can save raw materials.

(3) Bending unit

The open structure is cast with nodular cast iron, which is not easy to be deformed. Compared with the structure that uses beams and screws to fix, it has the advantages of convenient replacement, simple molds, and accurate viewing of the bending points. By replacing the molds, flat bending, vertical bending, and bending can be realized. Bending pipes, folding copper rods and other operations.

(4) Control panel

Touch control screen, intelligent control system, accurate setting of parameters to realize intelligent control, storage function, easy to repeat operation, processing control adopts numerical control method, processing accuracy is very high.

6. Support Equipment to buy with Busbar Fabrication Machine

The accessories of the equipment include punching dies, flat bending dies, vertical bending dies and shearing tools. Each type of accessories is also diverse. You can choose according to your needs. In addition, if you need it, you can also Can be customized, we will meet your requirements.

7. Types of Busbar Fabrication Machine in the Market

There are many types of bus bar making machines to choose from, such as standard bus bar processing machine, economical copper bus bar processing machine, CNC bus bar processing machine, CNC turret bus bar processing machine, CNC copper bus bar processing machine, combined bus bar processing machine, etc., each type The work performance is very good, all have their own characteristics.

8. Industries using Busbar Fabrication Machine

There are many types of busbar making machines, and they can be applied in a wide range. They are widely used in high and low voltage switch cabinets, substations, transformers, electrical switches, shipbuilding, elevator manufacturing, chassis and cabinet manufacturing and other industries.

9. How much Busbar Fabrication Machine Cost

Since there are many types of equipment and the size of the model is not fixed, the price is also different, generally ranging from tens of thousands to hundreds of thousands. The high cost is naturally more expensive, but the price is very reasonable, and buy There are more discounts and great discounts. What can be guaranteed is that you can't buy it at a loss, and it's absolutely value for money.

10. How to Verify Quality of Busbar Fabrication Machine

First of all, we conduct quality testing in every process. We produce most of the components ourselves. It starts from cutting raw materials. The first step is rough machining, from casting, forging, stamping, heat treatment, finishing, painting, assembly , Final packaging, we will check every step, in addition, we will collect all customer comments on our products in time, and always strive to improve the quality.

11. Busbar Fabrication Machine Validation Documents

(1) Inspect and evaluate the equipment in the selection, design, manufacturing, installation, operation and performance of the equipment to verify whether the equipment meets the requirements of production and whether it meets the safety and effective function guarantee of the equipment.

(2) Each link of equipment verification is recorded, and there are verification plans, schemes, reports, suggestions and evaluations, and the verification documents are archived for easy traceability.

(3) The main procedures of equipment verification: pre-qualification (DQ), installation confirmation (IQ), operation confirmation (OQ), performance confirmation (PQ).

12. How to Troubleshoot Busbar Fabrication Machine

The faults of the bus processing machine can generally be divided into mechanical faults, circuit faults and hydraulic system faults. Among them, the faults caused by the hydraulic system are more common, and the faults of the hydraulic circuit can depend on each other. The circuit and the principle of the oil circuit should be combined and analyzed carefully when discharging. Details are as follows:

(1) There is no power when starting up: The reason may be that the fuse in the distribution box is burned out, the control power supply is out of power, or the air switch has tripped. The solution is to replace the fuse, repair the transformer and the fuse, and close or replace the air switch.

(2) The power supply has electricity but the motor does not work normally: the reason may be that the thermal relay is overloaded or the AC contactor does not contain a brake. The solution is to adjust the thermal relay or replace or repair the AC contactor and control power supply.

(3) The motor is working normally but the station stroke is not executed: the reason may be that the proximity limit switch baffle is not reset, the overflow valve is not working, the solenoid valve is not working, the oil pump is not pressurized or the hydraulic pressure is not pressurized. The solution is to repair and approach Limit switch baffle or replacement, overhaul or replacement of overflow valve, overhaul or replacement of solenoid valve, increase of hydraulic oil, adjustment of overflow valve.

(4) The machine cannot work normally: the cause may be the overflow valve is blocked, the solenoid valve is blocked or unstable, the oil cylinder oil seal is damaged, the oil pipe or each joint is missing, and the screws of the mechanical parts are loose. The solution is to repair the overflow valve, repair the solenoid valve or Power supply, check the oil cylinder, replace the oil seal, check the oil pipes and joints, and check the screws of each part to tighten them.

13. Busbar Fabrication Machine Maintenance Process

The daily maintenance and maintenance of the busbar processing equipment is very important. Reasonable maintenance and maintenance can make the equipment use more smoothly, and at the same time can extend the service life of the equipment.

(1) The operating environment of the bus bar processing machine should avoid direct sunlight and other heat radiation, and also avoid places with excessive humidity, excessive dust or corrosive gas.

(2) If the bus processing machine has not been used for a long time, clean and lubricate all parts when restarting it. After starting the machine, run it for five to ten minutes without any abnormalities before working.

(3) The operating parts of the machine should be lubricated with oil before shifts. Every time in each shift, the get off work surface and each unit should be oiled for maintenance. At the same time, the oil tank should be checked regularly, the quantity of oil should be observed, and the oil should be added and changed in time. .

(4) The correct operation method is one of the important measures to ensure the safe operation of the equipment. The operator must follow the correct operating procedures. In addition, the busbar processing machinery and equipment must be used in time after purchase, and it is not suitable to be sealed for a long period of time.

14. Future of Busbar Fabrication Machine

With the advancement of science and technology, the research and development of busbar processing machines has developed from semi-automation to fully automated. In order to meet the needs of the industry, more efforts have been made in the design and production of busbar manufacturing machines, and the types of busbars have become more and more. More, the application range is getting wider and wider.

People's development of busbars has made the fields that need busbars wider and wider. The role of busbars in our lives is very large. Therefore, the role of busbar manufacturing equipment in our lives is also very large, almost involving all walks of life, busbar processing The market prospects of the machine are getting better and better.

15. About Suzhou Kiande Electric Co., Ltd.

Suzhou Kiande Electric Co., Ltd. has advanced management experience, strong technical force and strong sales network. The company's main products are at the leading level in the domestic industry. The company has excellent production equipment, advanced and reasonable technology, and strong technical force. In the market operation, we always pursue the goal of first-class technology, first-class products, and first-class service, and seek development through continuous innovation.

Our products are mainly dedicated to standard bus bar processing machines, economical copper bar processing machines, CNC bus bar processing machines, CNC bus bar bending machines, CNC turret bus bar processing machines, CNC copper bar processing machines, combined bus bar processing machines , Production and sales of portable bus processing machines and other products.

We have rich production experience and enjoy a very high reputation in the international market. Our products are first-class in terms of quality and performance. If you need it, you can contact us and we will provide you with a satisfactory answer.

16. Our advantages

(1) We can design according to customer's requirements.

(2) We can do OEM according to customer's requirements.

(3) We can provide you with high quality at the most competitive price.

(4) We can provide you with good after-sales service.

(5) We have a strong professional technical team.

(6) We can deliver the goods within 7-20 days after receiving your deposit.

 17. Our service

(1) Pre-sales: We will give you professional guidance to help you choose the right machine. After you choose our machine, you can get the most profit by using our machine.

(2) Sales: We will feed back your order information through photos and videos, so you can rest assured.

(3) After-sales service: We will go to your factory to give you training and teach you how to use our machine, or we will give you video training. If there are our local agents and offices, we will send our local engineers to your factory and provide you with training. To

(4) Our quality assurance: All our machines are verified layer by layer, the quality is very reliable, and the service life is very long. To

The busbar processing production line has excellent performance in many aspects, avoiding the shortcomings of traditional processing methods, and has realized very well in terms of quality and performance. Its appearance has brought great convenience to processing plants and brought us to our lives. There are a lot of benefits and good development prospects.

After reading the above content, you must have a full understanding of the busbar processing line. If you have any needs in this regard, or if you have any questions, you can contact us at any time. Our staff will answer your questions one by one. If you want to purchase equipment, we will also provide the most reasonable price and the best quality service, and look forward to working with you to achieve a win-win cooperation.