Busbar Machine

Busbar Machine Detail Introduction

Busbar Machine provides customized busbar components and services for electrical design and construction firms. Suzhou Kiande Electric Co., Ltd. has been providing high customer satisfaction for more than 15 years to its clientele across the United States, Canada, Mexico, and several foreign countries like China, Korea, Japan, Thailand, Brazil, Colombia, and UAE.

1.What is CNC Busbar Machines?

CNC Busbar Machines (also known as Busbar machine, CNC Busbar Punches, or just Busbar Machines) is one of the most common equipments found in electrical transformer manufacturing and bus duct production line. They allow for the rapid and accurate cutting, punching, bending, and forming of bus bars used in switchgear and transformers.

Busbars are typically made from copper or aluminum and are used as conductors of electricity for various industries, including power transmission, power distribution, mining, construction, and automotive.

Busbar processing machines are used to punch, bend, cut, notch, and roll a wide range of sheet metal parts. These machines are much faster than manual processes, especially when working with high volumes of material or making multiple parts. That speed can add up to significant cost savings for your business.

2.How did CNC Busbar machines originate?

The busbar production machine originated in Europe. During the Second World War, Germany developed a CNC turret punch press to make aircraft parts, later named AMADA. In 1954, Fanuc of Japan made a commercial CNC controller (0A) and sold it with a milling machine.

In fact, in the early days of electrical engineering, there were no bending machines or punching machines, so people had to use their hands to bend the copper plates into different shapes (wires). This kind of work requires very high technical requirements. The slightest mistake will cause an accident. Therefore, people are trying to develop machines that can bend copper plates into different shapes for the convenience of electrical engineering. The earliest bending machines were driven by a motor and then gradually developed into a handgrip control panel for manual operation. Later on, numerical control was used for automatic bending operations, thus producing a CNC busbar processing machine.

3.How Does a CNC Busbar Machine Work?

A CNC busbar machine is an impressive piece of machinery! It can perform complex tasks with incredible speed and accuracy. A CNC busbar machine is controlled by a computer program using a particular language called NC. Through a series of codes, this language is used to instruct the machine to punch and bend metal sheets into specific shapes.

CNC stands for Computer Numerical Control. The computer enables the operator to control the entire operation rather than moving the part by hand.

The busbar machine is a piece of equipment that has been designed to cut busbars into required shapes and sizes. As this needs to be done accurately to ensure that the end product is safe and high quality, there are many different parts involved in a good quality CNC busbar machine.

4.What is the basic structure of busbar fabrication equipment？

Busbar fabrication equipment is a kind of equipment that can be used for automatic bending and cutting of the busbar. You can know from the name that it is a kind of equipment used for automatic bending and cutting of the busbar by its name. The basic structure of the busbar-making equipment consists of the following parts.

1)Busbar Assembly Machine

Busbar Assembly Machine is mainly composed of two parts: the first part is the connection of copper bar, and the second part is the connection between copper bar and terminal. The copper bar adopts a pneumatic lifting platform to improve the efficiency of copper bar feeding. At the same time, we can customize the feeding system according to customer requirements. The connecting terminal adopts a small desktop manipulator to connect terminals, which is convenient for placing terminals, and different terminals can be connected at any time by changing grippers. At the same time, we can customize the terminal feeding system according to customer requirements. This busbar assembly machine is widely used in motors, power distribution cabinets, and other industries.

2)CNC Busbar Bending Machine

CNC Busbar Bending Machine is one of the processing equipment for metal sheet, strip, and pipe. It can bend the workpiece with high precision and efficiency.

The advantages of CNC Busbar Bending Machine are as follows:

(1).The bending machine has stable performance and high reliability;

(2).The operation of the bending machine is simple and convenient, with a large input length;

(3).The bending machine has a high degree of automation, with long service life and low failure rate;

(4).With a small footprint, the busbar bending and punching machine can be used to bend pipes of different specifications;

(5).The bending machine can be controlled by PLC or manually controlled through buttons to meet the needs of different users;

(6).The bending machine uses a hydraulic system to complete the work, which is more accurate than mechanical equipment;

(7).The main components of the bending machine are made by famous international companies, which have good performance and simple appearance;

(8).Easy installation, maintenance, and repair make it easy for users to use the busbar bender.

3)Busbar punching machine

A hydraulic busbar punching machine is a tool that uses pressure to process conductive plates of various shapes. It has many functions, such as cutting and bending; the processing range is relatively wide, such as aluminum alloy strip, copper strip, iron strip, galvanized strip, and other metal material.

The copper busbar punching machine can also be used in high-capacity power plants and industrial electrical appliances. It is mainly used for punching copper bars and aluminum bars in low-voltage switch boxes of power plants and substations or for punching copper bars in high-voltage busbars above 35KV. The processing equipment has advanced design, high processing performance, and high production efficiency.

4)Busbar Packing Machine

Busbar Packing Machine is a kind of automatic packing machine, and it can wrap the copper bar and aluminum bar with stretch film. It is one of the most necessary pieces of equipment for the electric power industry.

5)Busbar Mylar Slitting Machine

This Busbar Mylar Slitting Machine into different widths. This line includes a servo cutting and slitting machine, winding machine, roll changing machine, and auto roll stacking system.

The machine adopts touch screen control, PLC programming, servo motor, and driver. It has automatic roll length setting and counting, automatic tension control, automatic deviation correction, etc. A magnetic powder brake accurately controls the slitting position.

6)Busbar Mylar Forming Machine

The Busbar Mylar Forming Machine is one of the most practical and economical machines for production lines in China. It can be used to produce a busbar insulator sheet, transformer core insulation sheet, busbar insulation sheet, and all kinds of insulating gaskets. The machine equipment is simple, economical, sturdy, and durable. It has a large production capacity, high efficiency, low power consumption, etc. It is one of the most practical and economical machines in China currently.

7)Busbar Riveting Machine

Busbar Riveting Machine is a special riveting machine for busbar. It has the advantages of small volume and lightweight, easy to be moved and installed.

It can rivet copper or aluminum busbars automatically, which is widely used in a high and low voltage switch cabinet, box type substation, transformer, electric locomotive, and other industries.

5.Features of the CNC Busbar Machine

Busbar CNC busbar bending punching cutting machine is a fully automatic multifunctional equipment for processing copper and aluminum busbars. It is suitable for high and low-voltage switchgear, distribution cabinet, bus duct, relay protection, and transmission power equipment in the Production of current-carrying conductor and terminal support.

Busbar CNC busbar bending punching cutting machine has the advantages of large processing range, high efficiency, large torque, fast speed, and good stability.

System Features:

(1).The system adopts industrial PLC control, touch screen display operation interface, easy to understand and use;

(2).Equipped with an automatic feeding device, automatic feeding can be realized (feeding distance is adjustable);

(3).There are automatic shutdown protection devices such as overload, overcurrent, and overvoltage;

(4).The system adopts low-voltage electrical components from famous international brands;

(5).High-precision servo motor with imported precision ball screw drive;

(6).Adopt high-precision interchangeable punch die for material molding;

(7).The whole machine runs stably without noise, small vibration, and high precision;

6.What Are the Benefits of CNC Busbar Machine?

Busbar machine is a kind of equipment which is widely used in the field of electric power and electronics. It has many benefits, but do you know what those benefits are? Today, let’s take a look at the benefits of the CNC busbar machine.

(1).Using mechanical processing instead of artificial processing can not only improve efficiency but also ensure product quality and accuracy. In addition, it can save costs and save energy.

(2).The CNC busbar machine greatly improves the quality of products and reduces the cost of human resources, saving time and cost for enterprises.

(3).Through numerical control technology, the boring precision is high, and there will be no burrs on the surface of the workpiece after boring, making subsequent assembly more convenient.

(4).The CNC busbar machine adopts a double working table structure to improve production efficiency by about 30%.

(5).A high-strength hydraulic bending system can realize automatic bending protection through programming procedures to prevent damage to mold and workpiece caused by clamping failure or collision when bending large-size workpieces with a short length-width ratio such as copper bars or iron bars.

7.Application of Busbar Machine

Busbar machine is a CNC busbar punching cutting machine, which is especially for mass manufacturing and processing of electrical busbar. After setting the processing size on the touch screen, it can automatically finish the feeding, punching, cutting, and stacking processes. The busbar machine adopts hydraulic driving and pneumatic punching to ensure high precision, fast speed, and low noise.

Busbar machine can also be called busway machine or copper bar processing machine. It is widely used in high and low-voltage switch cabinets, box-type substations, transformers, and other electric power distribution systems. The application of this kind of busbar bending cutting punching machine has greatly improved production efficiency and reduced production cost for enterprises.

8.Busbar machine manufacturers provide total solutions

Welcome to our company website. Our company is a professional busbar machine manufacturer, which has been engaged in the research and development of busbar machine manufacturers specializing in the Production of high-quality busbar machines. The busbar machine produced by our company has been widely used in many production fields, such as electronics, machinery, daily necessities, and electrical appliances. It can effectively improve the production efficiency of enterprises and reduce the labor cost of enterprises.

Busbar machine manufacturers provide you with a wide range of products to choose from, including CNC busbar machines, CNC busbar punching machines, CNC busbar cutting machines, automatic copper bar bending machines, mobile phone shell aluminum foil heat sealing machines, and other products. We also provide customers with perfect after-sales service for our products. Welcome to buy!

9.Maintenance of Busbar machine

The maintenance of the Busbar machine is very important, especially the maintenance of the wire cutting machine, which should be paid attention to every day. Sometimes a small detail can affect the normal production of enterprises and cause huge losses. Therefore, we must pay more attention to the daily maintenance of busbar equipment.

(1).Do the preparatory work before repairing.

(2).Check and eliminate defects that can be eliminated on-site.

(3).Clean the transformer oil tank and accessories, and tighten the flange screws of each part.

(4).Check the sealing condition everywhere to eliminate the appearance of oil leakage.

(5).Check whether the primary and secondary casings, the safety airway film, and the oil level gauge glass are intact.

(6).Check the gas relay of the bus assembly line.

(7).Adjust the oil level of the oil conservator replenish or drain the oil.

(8).Check whether the transition of the voltage regulating switch is active and whether the contact of each contact is good.

(9).Check whether the discolored silica gel of the moisture absorber is discolored.

(10).Carry out punctual inspections and insulation tests.

10.About Suzhou Kiande Electric Co., Ltd.

Suzhou Kiande Electric Co., Ltd. has advanced management experience, a strong technical force, and a strong sales network. The company’s main products are at the maximum level in the domestic industry. The company has excellent production equipment, advanced and reasonable technology, and a strong technical force. In the market operation, we always pursue the goal of first-class technology, first-class products, and first-class service and seek development through continuous innovation.

Our products are mainly dedicated to standard bus bar processing machines, economic copper bar processing machines, CNC bus bar processing machines, CNC busbar bending machines, CNC turret busbar processing machines, CNC copper bar processing machines, combined busbar processing machines, Production and sales of portable bus processing machines and other products.

We have rich production experience and enjoy a very high reputation in the international market. Our products are first-class in terms of quality and performance. If you need it, you can contact us, and we will provide you with a satisfactory answer.

11.Our advantages

(1) We can design according to customers’ requirements.

(2) We can do OEM according to the customer’s requirements.

(3) We can provide you with high quality at the most competitive price.

(4) We can provide you with good after-sales service.

(5) We have a strong professional technical team.

(6) We can deliver the goods within 7-20 days after receiving your deposit.

12.Our service

(1) Pre-sales: We will give you professional guidance to help you choose the right machine. After choosing our machine, you can get the most profit by using our machine.

(2) Sales: We will feedback your order information through photos and videos so that you can rest assured.

(3) After-sales service: We will go to your factory to give you training and teach you how to use our machine, or we will give you video training. If there are our local agents and offices, we will send our local engineers to your factory and provide you with training.

(4) Our quality assurance: busbar machine china are verified layer by layer, the quality is very reliable, and the service life is very long. To

The busbar processing production line has an excellent performance in many aspects, avoiding the shortcomings of traditional processing methods, and has realized very well in quality and performance. Its appearance has brought great convenience to processing plants and brought us to our lives. There are a lot of benefits and good development prospects.